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How is tea made?

TeaClear

How is tea made?
Green tea and black tea are the same leaf. Crush it and an enzyme turns it copper in an hour; heat it first and it stays green. Run the factory, stop the oxidation at the right minute, then brew it: caffeine rushes out first, the bitter tannins keep coming, and a pan of chai shows why milk makes it smooth.

▶ Play with it  ·  Read the 60-second explainer  ·  Watch the 40-second video

Glassbox No. 152 Chemistry Code: MIT Content: CC BY 4.0 Privacy: explained

In 60 seconds

  1. One plant, kept in two rooms. All tea comes from Camellia sinensis. Pluckers take two leaves and a bud. In each cell the bitter catechins sit in the vacuole and the enzyme polyphenol oxidase sits in the chloroplasts, so a living leaf stays green.
  2. The factory breaks the wall. The leaf is withered from about 77% water to about 70%, then rolled or cut by CTC rollers so the cells tear. Catechins, enzyme and oxygen meet and the leaf oxidises: orange theaflavins rise, then red-brown thearubigins. Hot air then dries it to about 3% water and kills the enzyme. About 100 kg of leaf makes 23.7 kg of tea.
  3. Six teas from one leaf. Heat the leaf first and the enzyme dies: green tea. Oxidise it all the way: black tea. Stop halfway: oolong. Only wither and dry it: white. Wrap a green tea warm and damp: yellow. Pile it damp with microbes for weeks: dark tea, the only one that is truly fermented.
  4. The brew is a race. Caffeine is small and leaves the leaf fast: half is out of whole black leaf in under two minutes at 80 °C (measured). Tannins are bigger, come out more slowly and keep coming, so a long brew adds bitterness, not much caffeine. Hotter water and smaller leaf speed everything up.
  5. Why chai is boiled with milk. CTC granules in boiling water give up nearly all their caffeine within a minute and their tannins soon after. Casein, the main milk protein, binds tannins, so fewer are left to dry your mouth. Sugar covers the rest. A strong Assam CTC can take the boiling and the milk.
  6. India's cup, and yours. India made about 1,285 million kg of tea in 2024, half of it in Assam, and drinks about four fifths of it. ICMR-NIN advises keeping caffeine within 300 mg a day and tea an hour away from meals, because tannins hinder iron absorption. IARC classes drinks above 65 °C as probably carcinogenic, so let the cup cool.

Words worth knowing

Term Meaning
Camellia sinensis The tea plant. Every true tea, from green to black, is made from its leaves and buds.
Catechins The bitter, astringent polyphenols of the fresh leaf, 10 to 25% of its dry weight. EGCG is the most abundant.
Polyphenol oxidase The leaf's own enzyme that joins catechins with oxygen once the cells are broken. Heat destroys it.
Oxidation The enzyme-driven browning of crushed tea leaf in air. The tea trade calls it fermentation, but no microbes are involved.
Theaflavins and thearubigins The orange and red-brown molecules made from catechins during oxidation. They give black tea its brightness, colour and body.
CTC Crush, tear, curl: toothed rollers that shred withered leaf into granules that brew fast and strong. First used in Assam in 1930.
Fixing Heating fresh leaf in a pan or in steam to kill the enzyme. It is what keeps green tea green.
Extraction Molecules moving out of the swollen leaf into hot water. Caffeine leaves fast; tannins follow more slowly.
Astringency The dry, puckering feeling when tannins grip the proteins in your saliva. Milk protein softens it by binding the tannins first.

A short history

From a wild leaf in the hills where China, Myanmar and Assam meet to a billion cups of chai a day.

  • 760 · Lu Yu writes The Classic of Tea (Lu Yu, Tang dynasty China)
  • 1610 · Dutch ships carry tea towards Europe (Dutch East India Company, Macao, Hirado and Amsterdam)
  • 1823 · Assam's own tea plant is shown to the British (Robert Bruce, Maniram Dewan and the Singpho chief Bessa Gam, Upper Assam)
  • 1839 · The first Assam tea is sold in London (The Tea Committee and the Assam Company, Chabua, Assam, and London)
  • 1863 · Indentured labour and its cost (Recruited workers of the Assam gardens, Assam)
  • 1903 · A campaign teaches India to drink tea (Tea Cess Committee and Indian Tea Association, Railways, mills and bazaars of India)
  • 1908 · The tea bag (Roberta Lawson and Mary McLaren; Thomas Sullivan, Milwaukee and New York, USA)
  • 1930 · CTC: crush, tear, curl (William McKercher, Amgoorie tea garden, Assam)

The full story, with 30 moments, charts, people and 39 sources: glassbox.how/e/teaclear/history. The data lives in history.json.

Video and slides

Made with the Glassbox studio from this box's storyboard (window.glassbox.director). Free to reuse under CC BY 4.0.

Video: How is tea made?

Carousel slide-1 Carousel slide-2 Carousel slide-3 Carousel slide-4

File What Size
glassbox/reel.mp4 Reel / Short, with captions and soundtrack 1080×1920
glassbox/video.mp4 YouTube video, with captions and soundtrack 1920×1080
glassbox/slide-1…10.jpg Instagram carousel 1080×1350
glassbox/thumb.jpg YouTube thumbnail 1280×720
glassbox/cover.jpg Share card and repo social preview 1200×630
glassbox/history-reel.mp4 “History in 10 moments” Reel / Short 1080×1920
glassbox/history-slide-*.jpg History carousel 1080×1350
glassbox/post.json Post copy and schedule used by the publish kit

Privacy

This box has no accounts and no ads, and it ships its own fonts and libraries. When you run it yourself it sends nothing anywhere. On glassbox.how, the site's /bar.js also loads Glassbox's analytics: Google Analytics to count visits (it asks first in the EU, UK and Switzerland, and stays off when your browser sends Global Privacy Control or Do Not Track) and ClickTrust to detect bots.

It remembers a few things in your own browser only, and never sends them anywhere:

Browser storage key What it holds
teaclear.v1 Which chapters you have opened, your best quiz scores, and sound on or off.

Exactly what each one sees is at glassbox.how/privacy.

Licences

  • Code: MIT. Use it, change it, ship it.
  • Explanations, text, images and videos (glassbox.json, glassbox/): CC BY 4.0. Credit “Glassbox, glassbox.how/e/teaclear”.
  • Third-party parts keep their own licences: three.js (MIT), Geist, Instrument Serif (SIL OFL 1.1).
  • The Glassbox name and logo aren't covered by either licence. See the terms.

Found a mistake? Open an issue. Corrections happen in public.

Run it

It's plain HTML, CSS and JavaScript. No build step and no dependencies. Run locally, it contacts no other website.

python3 -m http.server 8000

Three.js and the fonts ship in vendor/ and fonts/, so it also works offline.

Then open http://localhost:8000.

How it's built

File What
index.html, css/app.css The page and its styles
js/app.js, js/stage.js, js/ui.js, js/kit.js The shared Glassbox 3D engine: chapters, 3D stage, controls, quiz, video director
js/chapters/*.js One file per chapter: the 3D model, controls, text, key terms, quiz and video scenes
js/tea.js Shared tea models: withering and firing mass balance, oxidation kinetics, caffeine and tannin extraction (Spiro's measured rates), official guidance figures, chart boards, cups, leaves and the chai pan
glassbox.json Title, question, explainer beats, key terms, browser storage and credits shown on glassbox.how
reel in each chapter The storyboard the Glassbox studio records into short videos
glassbox/ The published video, slides, thumbnail and post copy
fonts/, vendor/three/ Self-hosted Geist and Instrument Serif (SIL OFL 1.1) and three.js (MIT)

About

How is tea made? An interactive, open-source explainer. Glassbox No. 152.

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